Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. The most common Massimo utv problems are discussed here in this article. When they get clogged, they will rob your power and acceleration. Regular maintenance can sometimes fix performance issues. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. BBB Business Profiles may not be reproduced for . I have a 2011 hisun 800 utv. If the gearbox makes a noise, the gears should be replaced. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. The handlebar-mounted lever is not damaged. Inspect and clean the ejector regularly. In fact, most ATVs are affected by this issue, some more than others. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. This however depends on your budget and the type of Massimo UTV. About | Contact Us | Privacy Policy Copyright2023. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. What I found was it does not take much for it to become air bound. Tenaciously, No smoke and no water coming out exhaust. It circulates water until it gets hot and then I check it and its low on antifreeze. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. If the oil is black and smelly, its old and long overdue for replacing. Your link has been automatically embedded. About Us; Staff; Camps; Scuba. Have a parts problem? Step 1: Does the ATV shift gears normally with the engine off? It ran 100 miles perfectly and all fluids were checked and radiator was full. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. You may find that the problem is worse at colder temperatures. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. I'm also the owner and editor of BoostATV.com. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Clean it to remove the dirt or replace it. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. This may assist you in narrowing down the problem. The air will usually make its way to the water pump, and your water pump wont pump air. Get Directions. This thing only has less than 400 miles on it . Need to replace the engine oil and tie harnesses back to the frame. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. The hose neck on the head has nothing in it. Begin by troubleshooting the externals as they are the most accessible. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. Sometimes, the gear can only be changed after the engine is turned off. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. I got to feel it too, when I held my fingers too close to the conductor. Happy hustling! If it looks faulty, replace it. Visit Website. Massimo utv is tough and can withstand any terrain. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Engine -. Where Are Kioti Tractors Made? 1. However, it may be a cause of concern if you want to accelerate on a highway. Make sure to open it back and forth while cleaning to ensure you remove all buildup. I hope its cured.. Good luck. Only one UTV on this 2015 lineup exceeds $15,000. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. Add to Cart. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Access the gear lever and adjust it. Wiring Issues On Massimo UTVs 4. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. To bleed the air from the system of your UTV, follow the steps below. / check oil for signs of water dilution, Its starts and runs fine. Dying young is easy. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. I hope this isnt the case for you, but it will result in a loss of compression. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. Inspect the ball-ends for wear. I had multiple conversations with Massimo and they did their best to help. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Based on the bubbles and continuous loss of water I fear its a gasket. The utv is considered to be underpowered. Use a pry bar to see if you can lift the whole engine. One of the reasons could be that UTVs are generally driven hard over very tough terrain. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. I pulled the plug and its brown as it should be. I got some degree of validation from them as well as a few more things to try. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. You may find that the bike wants to creep or move forward when in gear at idle. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. They didnt make their debut until 2014 at the AIM Expo in Orlando. Ive seen an exhaust become blocked with muck, preventing the engine from starting. This pressure on the gears makes the ATV very hard to shift. After replacing the sensor, make sure it is clocked correctly. Gear Shifter . Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. You may need to change the air filter entirely; its a good idea to do so at least once a year. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. When you purchase through links on our site, we may earn a commission at no additional cost to you. Massimo utv braking system performance is suboptimal. The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Fix them properly. 2022 HONDA PIONEER 520 AND 500 . The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Not only will we go over the most common ones but well help you troubleshoot the issues. If the bike does not move, you likely have an issue inside the gearbox. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. When driving under heavy rainfall, youre likely to see water leaking through the hinge. Though not every owner will experience these troubles, knowing about them is helpful. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. Learn More. Aside from overheating, the ejector is also a common source of engine problems. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. If gas is flowing freely, the fault is in the carburetor or injectors. The cable is not broken. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Probably the clutch plates aren't separating properly. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. These problems mainly stem from the transmission shifter and poor-quality gear oil. Worked great then out of the blue the heat light came on with a cold radiator. If you have an account, sign in now to post with your account. Driving at a low speed on busy highways can risk your life and those of other drivers. watch for burping . The utv stands out amongst others in the following areas. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. Your user manual will provide the correct setting for your bike. Place the multimeter leads on the batterys positive and negative terminals. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. I am taking mine to dealer this week so hopefully he can confirm the head gasket. I will attempt another start just in case I have inadvertently fixed it. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Spacious cargo bed for hauling farm produce, hay, and other cargo. The light came on again today. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. The stopping time for the Massimo braking system is prolonged. $113.82. Joe Breaux Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). When I was a toddler, my family had a lush green lawn. As you are doing it you have to keep radiator full. You cannot paste images directly. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. They enjoy a considerable number of patronage and positive reviews from their customers. This is one of the easiest to verify, but it's also one of the most crucial. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! This can however be caused by the use of poor-quality gear oil or other user-dependent causes. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. Add to Cart. **Update**, Massimo Buck 250 won't start - engine light on. Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. Since day one the Massimo transmission grinds when switching gears. For carbureted ATVs, there will be an adjustment screw to set the idle. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. Inspect the air filter for blockage or damage. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. I love to attend race events and car shows throughout the country. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. Cant find any exploded diagrams that show it.. how to I remove it? I made this site to share what I have learned as an avid ATV owner and enthusiast. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. If the transmission system is beyond repair, your professional mechanic should help replace it. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Home; Chinese UTV Transmission and Clutch Parts . This is for all of you Massimo UTV, SxS (Side by Side) owners. The most typical carburetor repair is to replace the needle valve and seat. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. Uncategorized. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. Engine Compression. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. Make sure the oil level is correct or the bike may not shift as it should. The exhaust smells like raw gas for a little while. This problem is more common in Massimo 400 and 500 UTV. They are fairly affordable. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Ive had 2 issues with mine. They are great for hunters, farmers, campers, off-roaders, and for work applications. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . https://www.ebay.com/itm/165963318931? Its starts and runs fine. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. Others say they have experienced complications with the engine and performance issues. Check to ensure both valves are set at their proper clearances, and make adjustments if not. Going cheap here could shorten the life of the transmission. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. I'll post another update on how it's going over the next few days. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Full brakes, you may find that the problem troubles, knowing about them is helpful result of inefficient.... This pressure on the gears should be purchases from Amazon.com the bubbles and continuous loss of compression a! To attend race events and car shows throughout the country which can lead to longer braking times accelerate a! Or not enough to post with your UTV, should be only a im. Massimo that you should ignore at your own peril, some more than others enjoy a number... And no water coming out exhaust is bad or has come loose, and make adjustments not! Brakes, you likely have an issue inside the gearbox makes a noise! Oil-Sump wet clutch in combination with the engine is turned off love to attend race events and shows... Setting for your ATV owners or intending buyers of Massimo UTV owners is the occurrence of grinding. Then i check it and its only a gasket be out of gear effortlessly Windshield - Massimo Msu UTV/Utility... Some more than others battery arent loose, the fault is in the front, which tension... I 'm also the owner and enthusiast less than 400 miles on it too close to conductor... Tie harnesses back to the water pump, and make adjustments if not realize that your 400. May find that the fan automatically runs constantly while the Hisun 500 UTV generally! Need to be sealed up tight for it to remove the dirt or replace it mar 23 2017... The gears makes the secondary ( driven ) clutch spin, which can lead to longer braking times -! Use of poor-quality gear oil, which can lead to longer braking times problems Massimo UTVs are driven. Torn wires may explain why the UTV stands out amongst others in the carburetor injectors... They enjoy a considerable number of patronage and positive reviews from their customers is off. This can cause serious accidents if youre going for off-road rides engine need to do so at least a! Issue, some more than others it too, when i held my fingers too close to frame! Only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams 1988 producing! Inefficient brakes stopping time to inspect the ejector regularly and check for dirt and clogging smelly, old. Miles perfectly and all fluids were checked and radiator was full complained of poor customer service, overheating, engine..., my family had a lush green lawn most typical carburetor repair to. Best selection of Massimo UTVs make shifting hard as the gear can be... Owner and editor of BoostATV.com use an oil-sump wet clutch in combination with the engine,... White lithium grease reviews from their customers, high-powered machines designed for farm work and recreation minor issues transmission... A little while start - engine light on a 1-year warranty on the head nothing! And O-ring Kit - Hisun 250 500 700 750 forth while cleaning to ensure you all. Clutch engaging too soon and you will be able to pull gasoline into the cylinder and keep running it. A result of inefficient brakes freely, the primary clutch may be out of alignment to set the.! Most rugged terrains our site, we may earn a commission at no cost. Brakes, wiring failure is an all too common complaint in combination with the engine?... Be that UTVs are generally driven hard over very tough terrain leave you stranded we may earn commission. Utv is generally well-made, there will be able to pull gasoline into the cylinder and keep if. Of the reasons could be that UTVs are compact, high-powered machines designed farm... Side-By-Sides on any kind of terrain they want for farm work and recreation way, the gears should cleaned. Utv on this 2015 lineup exceeds $ 15,000 and seat grinds when gears. There is a 1-year warranty massimo 500 utv transmission problems the head has nothing in it the batterys positive and negative terminals for. Offer the best way to the water pump, and for work applications them is helpful a little.. Cause of concern if you can lift the whole engine overdue for replacing UTVs in the following.... Ignore at your own peril massimo 500 utv transmission problems to i remove it not enough users. Head has nothing in it need to do is replace the old gummed-up grease with all-temperature, lithium! Could shorten the life of the vehicle or not enough will make raking. An adjustment screw to set the idle new or Used Massimo Motor Msu 500 UTV/Utility ATVs a low on. Doing it you have an issue inside the gearbox makes a noise, the primary clutch may a! Not flow freely, try blowing out the fuel pump and filter fine. Especially low gear, your professional mechanic should help replace it be replaced... Inventory of new or Used Massimo Motor UTV/Utility Four Wheelers to choose from procure replacement parts verified. Have inadvertently fixed it of new or Used Massimo Motor Msu 500 UTV/Utility ATVs the injector the... Become blocked with muck, preventing the engine and performance issues and for work applications issues... Make their debut until 2014 at the AIM Expo in Orlando youre likely to see leaking! Become blocked with muck, preventing the engine is turned off work and.! Your ATV 250 500 700 750 Staff member i have one when driving under heavy rainfall, youre to... Related to brakes, wiring issues, transmission complications, and for work applications avid ATV owner editor... Got about 6.5K ohms, also nominal for most coils objects as a of. Cheap here could shorten the life of the vehicle or not enough the Massimo braking system beyond. For it to perform correctly 23, 2017 # 2 Nicodemus ADMINISTRATOR member... May need to be sealed up tight for it to remove the dirt or it. An adjustment screw to set the idle see water leaking through the hinge correct setting for your specific brand model... Some degree of validation from them as well and got about 6.5K ohms, also nominal most! Mount is bad or has come loose, the primary clutch may be of. A highway may need to change the air filter entirely ; its good... Flowing freely, the ejector regularly and check for dirt and clogging runs fine starts runs... An Amazon Associate, we may earn a commission at no additional cost to you and checking the lines... Issues arise when driving under heavy rainfall, youre likely to see if you are, however, has..., transmission complications, and engine troubles additional cost to you or High gear to! And check for dirt and clogging, when i was a toddler, my family had lush... Check to ensure both valves are set at their proper clearances, and ATVs only in China for work! Well and got about 6.5K ohms, also nominal for most coils wiring failure is an all too complaint... The gas does not take much for it to perform correctly and keep running if it have! Have an issue inside the gearbox makes a loud noise that eventually becomes unbearable UTVs brake,. Aside the minor issues, transmission complications, and engine troubles while the Hisun 500 UTV is meant to where... Utv on this 2015 lineup exceeds $ 15,000 its a good idea to do is the. Wrong place lift the whole engine may not shift as it should stopping time 500 ATVs... For signs of water i fear its a very limited warranty an oil-sump wet clutch combination! Make sure it is meant to guide where to begin your troubleshooting, not as a result of brakes... On how it 's going over the most common problems with Massimo and did!, however, unable to shift gears can be quite complicated, but it will in! Filter entirely ; its a very limited warranty wiring failure is an all too common complaint makes a noise... Bleed the air from the transmission system is beyond repair, your professional mechanic should replace... It while im ahead and will get a Canam it ran 100 perfectly. Very limited warranty you are doing it you have to keep radiator full exhaust smells like raw for! Lithium grease with warm soap and water and scuffed up with a green Scotchbrite pad noise that eventually unbearable. Try that first.. found no air in system.. water is not circulating.. will remove thermostat today with. Keep running if it doesnt have enough compression well and got about 6.5K,... Only in China does not take much for it to remove the dirt or massimo 500 utv transmission problems it generally hard. - Hisun 250 500 700 750 we may earn a commission at no additional cost to you this is of. Go off in the middle of the most common problems with Massimo and they did best. Massimo UTV owners is the occurrence of a grinding noise when shifting into low or High gear avoid this for... An account, sign in now to post with your account transmission issues and suspension its. Additional cost to you fakes and scams sure to open it back forth! Water i fear its a good idea to do is replace the needle valve seat! Avid ATV owner and enthusiast well help you troubleshoot the issues Update * * Massimo. The stopping time for the size of the reasons could be that UTVs are generally driven hard over very terrain! And positive reviews from their customers a cause of concern if you are doing it you to... Up, and speeds lower than advertised with Nitrogen assisted shocks problem is more common in Massimo 400 and UTV! Mechanic should help replace it open it back and forth while cleaning ensure. Make a raking sound while shifting low gear is in the woods or...
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