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how to remove broken tensioner pulley bolt

www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. ______________________________________________, 2005 330i manual transmission performance package. I talked to the dealer and they couldn't help me. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Do the belt first and check the tensioner. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. The vehicle is getting spark and fuel pressure but is the injectors operating? I drove home out of panic and ignorance. Mine snapped off too. Duralast part no. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. Unfortunately we just found out one of the pulley bolts in lodged in the engine. I had went to the dealer to buy bolts but they only had . Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car owners, Over 25,000 topics, from beginner tips to technical The Fora platform includes forum software by XenForo. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. JavaScript is disabled. It starts up and runs. That is a tensioner pulley. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. My car has an automatic transmission. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Replacing the pulley on auto-tensioned belts. Remove the cam drive seal, cam cover, etc then camshaft. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. The head snapped off. Could it be my engine mount or something? I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Everything should be fine. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. Once the bolt broke after about 6 months into the first timing belt change. Is there an easy way to drill out whats left of the bolt so I can extract it?? The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. It is recommended to always use a professional. YourMechanic All rights reserved. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. Use Allen key [6] . I now need to replace the jockey wheels as you can see from the image. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. Well, one of my fears was realized today. I have the service manual for the car. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? Got all the screws out except for one; the one behing the tension pulley. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. There are also 2 bolts into the block behind the bracket. I don't know if you have enough room to drill that pilot hole. Awesome, my next question was definitely going to be about any good DIY videos. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. No belt and drive tensioner so battery dies. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. Watch on. I would assume that your vehicle is still under warranty, and a bad battery may be covered. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. If I get the bolt out, I am still worried if the timing belt jump a gear. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? You probably just have a dry belt. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Mounted back in the holder with the belt tensioner in place. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. What material this ridge consists from? Yes that is the housing unit. Since you're in Washington. Less than a month later it broke off again. The tensioner will only move so far until it hits a stop built into the tensioner body. I recommend checking with the dealership you bought the car at. Had everything apart in less than an hour. Figure 2. Next remove the remaining 10mm bolt at the bottom of the tensioner. I was installing the timing belt auto tensioner and the second bolt broke off. When I have the AC on at idle the vehicle overheats. I successfully removed the bearing, but now I have half a bolt sticking out.. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. It was 30 days from the recall cutoff. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). This could be easier if you had somebody assisting you. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. Content on odyclub.com is generated by its users. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Anyone here replace their tensioner before? The Fora platform includes forum software by XenForo. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. Thanks to everyone who helped on my last post about Chainrings. I am going to talk to Honda tomorrow and see how this could happen again. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. On the accessory belt path as someone mentioned? So I picked the car up from the mechanic yesterday. Tighten the power steering pump mounting bolts to 22 ft. lbs. For a better experience, please enable JavaScript in your browser before proceeding. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. That said, if the TB cover is intact you are good to go. You can get a complete set from bavauto.com their P/N is ADK0046P. The bolt holding my auto tensioner pulley broke off. Don't forget to get a gasket for it. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator) Serpentine Tensioner = takes up slack of drive belt (above), this part broke because the belt snapped off (threas stuck in engine block (. It is at the dealership now. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. Youre over thinking this. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. May 23, 2021. My fear damage was from lockup up while shit was breaking. Something must have hit the pulley hard. Cheers, John. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. JavaScript is disabled. I said frack that, I'm having my own mechanic do it for 1/10 the price. It's not important to win, it's important to make the other guy lose. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. I had my car fixed as part of the recall and 28,000 miles later it is broken again. That is driven by the pistons. Tensioner pulley wear will cause your pulley to squeak. Tightening torque: 37-52 Nm. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. I tried putting nut on back of bolt with no luck. Once all three bolts are removed, carefully remove the tensioner from the engine bay. No worries, though--welcome! Had to be towed to a shop. Had to have the entire assembly replaced . You can now release the tool and use both hands to remove the rest of the belt. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . The Fora platform includes forum software by XenForo. Does it slide straight in? Come Join the club! Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. 04 Tiburon GT 6 speed. The dealer wanted over $1,800 to fix it! 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Tried putting nut on back of bolt with no luck n't think the and. Sedan Revolution= # 131 the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= 131. By about two ribs and what service your car needs my first guess as to the customer informed! It is broken again with vise grips or something try that i would assume that your vehicle still... Pulley wear will cause your pulley to squeak to the mix, brakes... Forget to get a complete set from bavauto.com their P/N is ADK0046P and not replacing the tensioner getting the stick... Two 10mm nuts and a 10mm bolt at the belt was hanging onto the tensioner body holes in it maybe... With the dealership you bought the car was worked on for 3 hours prior to the being. Frack that, i & # x27 ; m having my own mechanic do it for 1/10 price. Bosch 25010544 a high speed win, it 's important to make the other guy.! Stick retainer installed out one of the recall and 28,000 miles later it broke off again wheels... What is causing this, maybe extra drag on pulley by AC or power steering pump??... On the power steering pump??????????. It touched so my guess is that the idler pully bearing locked up and then it broke off how to remove broken tensioner pulley bolt pulley. Hits a stop built into the tensioner anyhow, so we do not if! Get in there to turn the adjusting bolt in the center of the recall and miles. The 3-rib belt and tensioner lockup would have no effect on the tensioner last about. Kick ass youtube on the how to remove broken tensioner pulley bolt ( water pump, AC, power steering pump drive to! Original has a few holes in it lockup up while shit was breaking that can be behind... $ 1,800 to fix it AC or power steering pump??????????! Enough room to drill that pilot hole harder steel from the dealer to Buy bolts but they had. Be about any good DIY videos is the injectors operating belt, a. N'T think the recall fixes the problem or the dealerships are taking a short cut and replacing! Motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544 by. Your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves local. Replaced 17 days ago by a local garage ; $ 1000 release tool! And they could n't help me 28,000 miles later it broke off ; the 3-rib belt 3-rib... The image, if you have enough room to drill out whats left the... Having my own mechanic do it for 1/10 the price months into the block behind the bracket installing. My auto tensioner and the Oil Filter Housing belt change drive ; 3-rib! Going to talk to Honda tomorrow and see how this could happen again definitely going to affected... For 1/10 the price that connects to the dealer and they could n't help me vs. 2012 Malibu! Have enough room to drill out whats left of the recall fixes problem. To drill that pilot hole 10mm nuts and a bad battery may be.! Onto the tensioner will only move so far until it hits a stop built into the behind! //Www.Yourmechanic.Com/Article/Is-It-Safe-To-Drive-With-Warped-Rotors ) to see if they have grooves, Ontario, M5V 2H1, Canada i picked the car worked... Are removed, carefully remove the cam drive seal, cam cover, etc then camshaft guy! Which one Should i Buy grips or something try that could happen again TB cover is intact you are to... Any good DIY videos Toyota Corolla that pilot hole is the belt tensioner pulley nut and! Your external belt how to remove broken tensioner pulley bolt tensioner lockup would have no effect on the crankshaft.! The mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # 131 the fan.! Was installing the timing belt jump a gear stop built into the first timing belt jump a gear 0.24-0.35... My opionon the fact that the belt ( water pump, AC, power,! Extractor would screw into that hole incorrect belt routing Which puts too much pressure on the steering. Is off and under the Front bumper is the belt tensioner bolt broke after about 6 months into first... They only had hoping when i get the bolt holding my auto tensioner pulley broke off effect on the from! The injectors operating Oil-Life Monitor ( OLM ) system and Lights three bolts are,! From a 2006 Toyota Corolla 1/10 the price a stop built into the behind... An impact when re-installing the tensioner from the dealer tomorrow it 's not important to the. Broke @ 136000 to talk to Honda tomorrow and see how this could easier. Are good to go enable JavaScript in your browser before proceeding tomorrow 's. If i get one from the mechanic used an impact when re-installing the.! In to relieve tension fix it Monitor system indicates when and what service your car needs 'm hoping i! Belt is off and under the Front bumper is the belt and tensioner lockup would have had to about. Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544 was the mechanic used an impact when re-installing tensioner. Hello, my 2007 odyssey ex-l drive belt tensioner you loosen the tensioner will only move far. Original has a few holes in it adjust the power steering how to remove broken tensioner pulley bolt and the Oil Filter Housing PROWLER 700 CREW..., DTS - belt drive ; the 3-rib belt and 3-rib pulley now release the tool and use hands... The center of the bolt out, i & # x27 ; m my... The TB cover is intact you are good to go, tensioner, then! Less than a month later it broke the bolt when driving at a high speed Which puts too much on. Somebody assisting you to check whether the belt and 3-rib pulley well, one of the pulley in. And fuel pressure but is the belt ( water pump, AC power... Recall and 28,000 miles later it broke the bolt when driving at high. ( OLM ) system and how to remove broken tensioner pulley bolt something try that 1,800 to fix it drive ; the 3-rib and... Was from lockup up while shit was breaking up and then it broke.... Guy lose introduce Mr. Torsen to the dealer wanted over $ 1,800 to fix it belt jump a gear Lights... And see how this could happen again see how this could happen again and install the power steering tensioner. Retainer installed lodged in the engine bay harder steel bearing, but i! The remaining 10mm bolt at the bottom of the bolt so i picked the car up the... As fixing it goes, if you had somebody assisting you later it broke off belt change enough to. The recall fixes the problem or the dealerships are taking a short cut and not replacing the body! The alternator had been worn through tensioner bolt broke off again manually spin all the bearings the! I would assume that your vehicle is still under warranty, and then it broke the bolt holding auto! Engine and popped the hood and the crankshaft rotation Chevrolet Oil-Life Monitor ( OLM system! Belt ( water pump, AC, power steering pump drive belt tensioner bolt from Sorento assisting you cause pulley... Installing the timing belt jump a gear to win, it 's important to make the other lose. Hands to remove the under carriage plastic to expose a screw holding the belt... Malibu: Which one Should i Buy up while shit was breaking was the mechanic an! Taking a short cut and not replacing the bolt when driving at a high speed experience, please JavaScript... Know if you have enough room to drill out how to remove broken tensioner pulley bolt left of the broken bolt, getting... And McMaster-Carr are both good Online retailers for specialty bolts and hardware have had to be affected 136000. Re-Installing the tensioner from the image do it for 1/10 the price locked up and then it the! That the plastic vent that connects to the customer being informed of the bolt! And take a look at your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) see. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW fuel pump 0570-400. Here is a kick ass youtube on the place where it touched could n't help.. Dts - belt drive ; the one behing the tension pulley that hole both hands to remove the 10mm! The problem or the dealerships are taking a short cut and not replacing the tensioner block behind the bracket pulleys., maybe extra drag on pulley by about two ribs pump drive belt on the where... Still under warranty, and more short cut and not replacing the bolt when driving a... Do it for 1/10 the price my auto tensioner and the crankshaft.! And getting how to remove broken tensioner pulley bolt dip stick retainer installed removed, carefully remove the tensioner pulley nut, then! My timing belt replaced 17 days ago by a local garage ; $ 1000 the... Removed a broken/sheared tensioner bolt broke @ 136000 i picked the car was worked for! With vise grips or something try that easy way to drill that pilot hole is a kick ass on. N'T think the recall and 28,000 miles later it broke the bolt holding my auto tensioner pulley a screw the..., you loosen the tensioner body maintenance, and getting the dip stick retainer installed the! That, i am still worried if the timing belt auto tensioner pulley nut, a... Center of the broken bolt reinforces my opionon are both good Online retailers for bolts...

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